Welding Automation

Our welding automation systems are engineered for accuracy, reliability, and flexibility. Each solution is tailored to customer needs — from single-station robotic cells to fully automated welding lines with smart vision systems and real-time data monitoring. We combine robotics, software intelligence, and mechanical excellence to help manufacturers achieve superior weld quality, minimize rework, and boost productivity across the entire production cycle.

Download Brochure

Services Details

Robotic Spot Welding

What we do

ARAPL offers advanced robotic spot welding solutions engineered for precision, repeatability, and productivity in fabrication and assembly lines. Our automated systems integrate high-performance robotic arms with servo or pneumatic welding guns to deliver consistent, high-strength joints across complex geometries and materials.

Equipped with intelligent weld controllers, force monitoring, and adaptive path correction, ARAPL’s robotic spot welding ensures uniform nugget formation, reduced spatter, and superior weld quality. The systems are designed for seamless integration into automotive body-in-white lines and industrial manufacturing setups, enhancing cycle time, process stability, and overall operational safety.

Robotic MIG Welding

What we do

ARAPL’s Robotic MIG Welding Systems deliver high-speed, precise, and repeatable welds designed for automotive and industrial manufacturing. Integrated with advanced motion control, vision guidance, and programmable parameters, these systems ensure superior weld quality with minimal human intervention.

Our robotic MIG welding technology enables smooth, spatter-free welds with high deposition rates and excellent bead appearance across steel, stainless steel, and aluminum materials. With real-time process monitoring, adaptive current control, and built-in safety interlocks, ARAPL’s systems enhance productivity, reduce material waste, and achieve zero-defect performance; ensuring consistent, high-quality output every cycle.

Robotic Hemming

What we do

ARAPL’s robotic hemming solutions are designed to deliver precision, consistency, and flexibility in sheet metal joining applications. Using advanced robotic arms integrated with servo-controlled roller hemming tools, our systems ensure seamless folding of outer panels over inner structures — achieving perfect edges and superior surface quality every time.

Our robotic hemming cells are engineered for high repeatability and adaptability across multiple model variants, offering quick tool changeovers and reduced setup times. Through AI-driven motion control and real-time force monitoring, ARAPL ensures uniform hemming pressure, eliminating defects like splits or wrinkles.

SPM Welding

What we do

ARAPL’s Special Purpose Machine (SPM) Welding Solutions deliver high-precision, high-speed, and repeatable welding tailored to specific production needs. Combining custom fixtures, robotic or semi-automatic heads, and process-specific controls, they ensure optimal weld quality and consistency.

Supporting Spot, MIG, TIG, and custom processes, our systems integrate PLC/SCADA for real-time monitoring and automation. With minimal manual intervention, ARAPL’s SPM welding ensures zero defects, higher throughput, and long-term reliability across automotive and industrial applications.

Heavy Welding

What we do

ARAPL’s Heavy Welding Solutions are built for high-capacity fabrication of large, thick components in automotive, aerospace, and industrial applications. Using advanced MIG, TIG, and submerged arc technologies, they deliver deep penetration, consistent quality, and strong structural integrity.

With custom fixtures, automated heads, and precise motion control, these systems ensure accurate welds, reduced distortion, and minimal rework. Integrated monitoring and safety features provide reliable, efficient, and repeatable performance in demanding environments.

Vision Based Inspection

What we do

ARAPL’s Vision-Based Inspection Systems use advanced cameras, sensors, and AI to ensure precise quality control in manufacturing. They detect defects, dimensional errors, and surface anomalies with micron-level accuracy, ensuring only compliant parts advance in production.

Integrated with PLC, SCADA, and robotics, these systems offer real-time feedback, automated sorting, and SPC data; reducing human error, minimizing rework, and enhancing efficiency, reliability, and traceability across industries.

Ultrasonic Welding

What we do

ARAPL’s Ultrasonic Welding Systems deliver fast, precise, and contamination-free joining of thermoplastics and thin metals; without the need for adhesives, fasteners, or external heat sources. Using high-frequency mechanical vibrations, the system generates localized frictional heat that creates strong, consistent, and hermetic welds in seconds.

Designed for high repeatability and process stability, these systems feature intelligent control architecture, real-time parameter monitoring, and automated quality validation to ensure uniform performance across production runs. Ideal for automotive, electronics, and medical manufacturing, ARAPL’s ultrasonic welding technology enhances product quality, reduces cycle time, and improves overall production efficiency.

LASER Welding

What we do

ARAPL’s Laser Welding Systems deliver high-precision, high-speed, and low-distortion welding for a wide range of metals and alloys. Using a focused, high-energy laser beam, the system achieves deep, consistent weld penetration with minimal thermal distortion and exceptional edge quality.

Integrated with advanced robotics, vision systems, and intelligent control architecture, these solutions ensure real-time process monitoring, consistent repeatability, and complete traceability. Ideal for automotive, aerospace, electronics, and precision engineering applications, ARAPL’s laser welding technology delivers superior weld integrity, higher throughput, and unmatched production efficiency.

LVDT Inspection

What we do

ARAPL’s LVDT Inspection Systems deliver high-precision dimensional measurement and quality verification using Linear Variable Differential Transformers for accurate displacement, runout, and alignment checks.

Integrated with PLC and SCADA controls, they offer real-time data, automated tolerance validation, and SPC analysis via an intuitive HMI. Ideal for automotive and precision manufacturing, these systems ensure micron-level accuracy, consistency, and reduced human error.

Experience our Automated Welding Lines

Ready to optimize your business? Talk to one of our automation experts.
Contact Us

Our USP's in Welding Automation

Reliable Precision

Our robotic systems deliver consistent, high-accuracy welds with advanced sensors and adaptive control. Every joint meets global quality standards; repeatable, flawless, and production-ready.

Higher Productivity, Faster Cycles

Our automation platforms enable round-the-clock performance with faster cycle times and minimal downtime. From single cells to full lines, ARAPL ensures maximum output without compromising quality.

Safer Smarter Workspaces

Designed with a human-first approach, ARAPL welding cells include safety curtains, fume extraction, and ergonomic layouts, keeping operators away from heat and arc exposure while maintaining smooth workflow.

Faster ROI, Smarter Investments

With in-house design, tooling, and simulation expertise, ARAPL solutions deliver rapid payback through reduced rework, lower operating costs, and reliable long-term performance.

Solutions in Action

Robotic Spot Welding

Robotic MIG Welding

Robotic Hemming

SPM Welding

Heavy Welding

Ultrasonic Welding

Chassis Welding

Welding Line Simulation